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10 Ton Semi-Automatic Feeding Waste Plastic Scrap Tire To Diesel Fuel Oil Pyrolysis Machine Price
The waste tire rubber pyrolysis method can pyrolysis the raw materials of the waste tire rubber, so that the waste tire rubber can exert its own value, and then the waste is not waste. After the pyrolysis reaction, fuel oil, carbon black, steel wire, non-condensable but flammable gas can be obtained. The pyrolysis equipment is divided into batch type, continuous type, two-to-one type, multi-group type, etc.
From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, carbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
Technical Parameter of Waste Tyre Pyrolysis Plant
| Capacity | 1 ton , 5 ton , 6ton , 8 ton , 10 ton , 15 ton , 20 ton ,30 ton |
| Operating pressure | Constant pressure |
| Machine type | Batch type & continuous type |
| Reactor rotate speed | 0.4 turn/ minute |
| Space for machine | 30-40m width , 10m width |
| Noise | <75DB |
| Power consumption | 20 KW per hour |
| Pyrolysis reactor size | 2800MM*6600MM (10 ton) |
| Certificates | ISO, CE |
1. The size for the equipment
Device itself covers an area of 300 square meters (25 meters long / 12 m wide), and covers an area of raw materials, end products piled up, simply rest area, office area and workers need about 600-800 square meters.
2.Operation personnel quantity
Artificial feeding: need 3-4 workers
3.Guarantee
Overall quality assurance two years (except wearing parts under normal operation, free maintenance), life-long maintenance. Host the Q245R boiler steel plate, can bear high temperature 700 ℃.
Machine 3D drawing flow chart and working processing
Production Process
Step 1: Feeding (2 hours). Feed tyres into reactor manually or with auto feeder;
Step 2: Preheating (2-4hours). Tyres gradually melts under high temperature and oil gas comes out;
Step 3: Oil producing peak (8-10 hours). Oil gas goes through the cooling system and is cooled down into liquid fuel oil; some oil gas that cannot be further cooled down into liquid fuel oil under common temperature and common pressure ("syngas") will be recycled to furnace for heating, saving your fuel;
Step 4: Cooling (4 hours). After the oil processing process is completed, leave the plant for cooling.
Step 5: Carbon black discharging (1-2 hours). Use a fully-sealed carbon black discharging system to discharge carbon black.
Step 6: Pulling out steel wire (0.5h)
| Here we take D2800*L6600 Model as an example | ||
| Plastic In Bale (could feed 10ton-12ton) | Plastic pieces (10ton) | |
| Load raw material through auto feeder | 2-3 hours | 7-8 hours |
| Dry plastics | 8-10 hours | 2-3 hours |
| Pyrolyze waste plastics into oil | 18-20 hours | 18-20 hours |
| Cooling reactor | 4-6 hours | 4-6 hours |
| Carbon black discharge | 1-2 hours | 1-2 hours |
| Totally | 41 hours | 39 hours |
Main advantage and technical characteristics
1. Oval door or Full open door: Domestic patent, convenient and fast to load materials, fast cooling, and it is convenient and rapid to produce steel wire;
2. Thorough cooling effect of condensers, high oil yield, good oil quality, long service life, easy to clean;
3. Water membrane type desulfurization and de-dusting: National patent, can effectively remove acid gases and dust and reach related national standards;
4. Large furnace door, deslagging in center: High temperature, closed, automatic slag-out, clean, dust-free, rapid and time-saving;
5. Safety: Automatic submerged arc welding technology, ultrasonic nondestructive testing, manual and automatic safety device;
6. Exhaust gas recovery system: Fully burned after recovery, save fuel and prevent pollution;
7. Direct heating: Increase the heating area of the furnace, heating up fast, easy to control the temperature, and effectively extend the service life of equipment;
8. Insulation shell design: National patent, excellent insulation effect and good energy-saving effect.
Our service
1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. To the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.
Successful Case
Henan Jinzhen Waste Tyre Renewable Machinery Co., Ltd is located in Xinxiang city, Henan Province, which is specialized in manufacture
waste tires/plastics pyrolysis machine,
scrap tires/plastics/rubber to oil plant,
Used tires/plastics/rubbers recycling system,
Old tyre/plastic/rubber refining to oil equipment,
Extracting crude oil/fuel oil/furnace oil from waste tyres/plastics/rubbers unit,
waste/used engine oil distillation to diesel machine,
oil mud recycling/pyrolysis to petrol plant
Waste Drilling oil to diesel and gasoline machine