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Turnkey Project Industrial Waste Scrap Waste Tire To Oil Pyrolysis Equipment
The fully continuous pyrolysis equipment can continuously feed, and the oil residue after cracking can be slag discharged without stopping the heating and cooling; The whole process is carried out at the same time while feeding the material and discharging carbon black at the same time, eliminating the need for cooling and slag discharge and other links. Preheating works continuously for more than ten days or even dozens of days. While improving productivity, it reduces the number of preheating times. , energy saving and high efficiency.
Material for waste tyre pyrolysis plant
1.Waste rubber tire, waste plastic, waste rubber products, etc.
2.Industrial mixed waste plastic, allowing dozens of waste existing at the same time (such as PP, PE, PVC mix together etc).
3.Waste oil:waste diesel, lube oil, engine oil, waste oil residue, mazut, tar oil, wax oil, waste crude oil etc.
4.Waste cable cover.
5.Waste PMMA(methyl methacrylate)rebirth.
6.Drainage oil, acid oil.
Final Product
End Product | Percentage | Usage |
Fuel oil | 40-45% | 1. Used as fuel in Industrial such as steel&iron factories, |
Carbon black | 30-35% | 1. Used for construction bricks; |
Steel Wire | 12-15% | Sold or reprocessing |
Sync gas | 3-5% | Recycling during the operation |
Technical Specification
No | Specification | Fully continuous waste tyre/plastic/rubber prolysis plant | |||
1 | Model | FC30 | FC40 | FC50 | FC60 |
2 | Working type | Fully continuous | Fully continuous | Fully continuous | Fully continuous |
3 | Raw Material | Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge | |||
4 | 24 hour handling capacity | 30T | 40T | 50T | 60T |
5 | 24 hour oil production | 14T | 18T | 22T | 27T |
6 | Heating way | Directly heating | Directly heating | Directly heating | Directly heating |
7 | Working pressure | Ordinary pressure | Ordinary pressure | Ordinary pressure | Ordinary pressure |
8 | Cooling way | Water cooling | Water cooling | Water cooling | Water cooling |
9 | Water consumption | 10T/H | 12T/H | 16T/H | 20T/H |
10 | Noise | ≤85DB(A) | ≤85DB(A) | ≤85DB(A) | ≤85DB(A) |
11 | Total weight | 60T | 68T | 75T | 80T |
12 | Area | 47*10*9M | 53*10*9M | 55*10*9M | 58*10*9M |
The used tire to fuel oil production line working process :
feed raw material (belt conveyor)-- heat(reactor)-- oil gas comes into being-- impurity deposits (gasseparate)--heavy oil deposiys(depositing tank)-- cooling down(cooling pool)-- get light oil(light oil tank)--flammable gas reheat reactor--take out carbon black(screw conveyor)
Technical Advantages
1.Outstanding Features:
a. The reactor need preheat at the first when the machine starts producing.
b. 24h continuous working for 20-30 days without any stops.
c. No need fuels, sync gas is recycled during the operation.
d. Large daily capacity:20-25T/D;25-30T/D
e. New design of vertical condensers. Good oil quality with high profit.
f. Low requirement on the raw materials.
2. Security:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the
welding shape.
c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
3. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke
b: Smell during operation: Fully enclosed during the operation
c: Water pollution: No pollution at all.
d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold
directly with its value.
Raw Material And Oil Yeild
PE | 50%-75% |
PP | 50%-75% |
PS | 50%-75% |
ABS | 40% |
Leftovers of paper | Wet 15-20%, dry 60% |
House garbage | 35-50% |
Plastic cable | 80% |
Plastic bag | 50% |
Submarine cable | 75% |
Rubber cable | 35% |
Sole | 30% |
Big tires | 45-50% |
Small tires | 35-40% |
PVC | Not suitable |
PET | Not suitable |
Picture Details
Henan Jinzhen Waste Tyre Renewable Machinery Co., Ltd is located in Xinxiang city, Henan Province, which is specialized in manufacture
waste tires/plastics pyrolysis machine,
scrap tires/plastics/rubber to oil plant,
Used tires/plastics/rubbers recycling system,
Old tyre/plastic/rubber refining to oil equipment,
Extracting crude oil/fuel oil/furnace oil from waste tyres/plastics/rubbers unit,
waste/used engine oil distillation to diesel machine,
oil mud recycling/pyrolysis to petrol plant
Waste Drilling oil to diesel and gasoline machine