Henan Jinzhen Boiler Co., Ltd.
Jinzhen Boiler, warm you every moment!
Add to Cart
8 Ton Per Day Small Scrap Tyres Recycling To Fuel Oil Production Equipment
Pyrolysis Plant is used for recycling waste tire, waste plastic, waste rubber to fuel oil. According to the actual situation in every country and district, we developed different models of Batch Pyrolysis Plants for waste tires, rubber and plastic with daily capacity 5 -10 tons.
From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, carbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
Specification
Machine 3D drawing flow chart and working processing
Production Process
Step 1: Feeding (2 hours). Feed tyres into reactor manually or with auto feeder;
Step 2: Preheating (2-4hours). Tyres gradually melts under high temperature and oil gas comes out;
Step 3: Oil producing peak (8-10 hours). Oil gas goes through the cooling system and is cooled down into liquid fuel oil; some oil gas that cannot be further cooled down into liquid fuel oil under common temperature and common pressure ("syngas") will be recycled to furnace for heating, saving your fuel;
Step 4: Cooling (4 hours). After the oil processing process is completed, leave the plant for cooling.
Step 5: Carbon black discharging (1-2 hours). Use a fully-sealed carbon black discharging system to discharge carbon black.
Step 6: Pulling out steel wire (0.5h).
Technical Parameter of Waste Tyre Pyrolysis Plant
| NO. | ITEM | PROJECT | |
| 1 | Equipment Model | JZ-5 | JZ-10 |
| 2 | Door Model | Full Open Door/Oval Open Door | Full Open Door/Oval Open Door |
| 3 | Suitable Raw Materials | Tyre/Rubber | Tyre/Rubber |
| 4 | Structure | Horizontal Type Revolves | Horizontal Type Revolves |
| 5 | Reactor Size | Φ2200*6000mm | Φ2600*6600mm |
| 6 | Capacity for One Batch | 3ton, 5ton | 10ton, 12ton, |
| 7 | Oil Yield of Tires | 40%-45% | 40%-45% |
| 8 | Work Pressure | Normal Pressure | Normal Pressure |
| 9 | Reactor Rotation Speed | 0.4R/M | 0.4R/M |
| 10 | Fuels Choice | Coal, Wood | Coal, Wood, Gas, Oil |
| 11 | Power | 18KW/H | 25KW/H |
| 12 | Cooling Method | Water Cycling | Water Cycling |
| 13 | Type of Drive | External Annular Gear | External Annular Gear |
| 14 | Heating Method | Direct | Direct |
| 15 | Type of Installation | With Foundation | With Foundation /Integrated Base |
| 16 | Noise dB(A) | ≦85 | ≦85 |
| 17 | Operation Mode | Intermittent Operation | Intermittent Operation |
| 18 | Total Weight(MT) | 25 | 40 |
| 19 | Installation Space Required | 30m*10m | 30m*10m |
| 20 | Manpower | 2~3/batch | 3~4/batch |
| 21 | Shipment | Ф2200×6000=1*40HC+1*40FR | Ф2200×6000=1*40HC+1*40FR |
Main advantage and technical characteristics
2. The used tire to fuel oil production line working process :feed raw material (belt conveyor)-- heat(reactor)-- oil gas comes into being-- impurity deposits (gasseparate)--heavy oil deposiys(depositing tank)-- cooling down(cooling pool)-
- get light oil(light oil tank)--flammable gas reheat reactor--take out
carbon black(screw conveyor)
3. Safety of used tire to fuel oil production line
1) Auto welding, X-ray detection room is special for welding seam
2) 2 alarms+ 3 safety valves+ 2 temperature gauges+ 2 pressure gauges= security system
3) Water seal shall prevent backfire and special design can reduce corrosion to reactor
4) Waste flammable gas reheat the reactor, guarantee safety
4. Energy Saving of waste plastic to fuel production line
1) The whole reactor can be heated, so the raw material can be fully pyrolysised
2) Fire road is designed as spiral, fuel shall be fully burned
3) Need no circulating water, save electricity power
4) Special design for gas separate to seep up pyrolysis process
5. High profit of used tire to fuel oil production line
1) 70% light oil, 30% heavy oil
2) The oil you get without water
3) pyrolysis machine Feasibility Analysis Report
Our service
1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. To the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.
Successful Case