Henan Jinzhen Boiler Co., Ltd.
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85% High Output Waste Engine Oil To Diesel Distillation Plant
Waste engine oil /pyrolysis oil can be refined into valuable diesel oil through catalytic cracking and high temperature distillation technology. It is a method of separating mixtures based on differences in volatilities of components in a boiling liquid mixture. After being distilled by the distillation plant, the oil may have dark color with bad smell, then we suggest to deep purify the oil, with Huayin matched color and smell removal system, you will get clean diesel oil as final products with beautiful light yellow color.
Two products can be obtained from the waste oil distillation plant, 80%-85% diesel, 15%-25% asphalt. For the 80-85% diesel oil, you can used it into heavy machinery, gernerator, and boiler. For the 15%-25% asphalt, could be used for paving, or directly sold to asphalt refineries for further refining.
| No. | End Production | Yield | Usage |
| 1 | Diesel | 73% | Used for diesel engine |
| 2 | Gasoline | 12% | Used for gasoline engine |
| 3 | Residue Oil | 9% | * Feeding into Pyrolysis Machine for second Pyrolysis * Sold directly for building road |
| 4 | Non-Condensible Gas | 3% | Recycle as Heating fuel after treated by Gas-treatment System |
| 5 | Other | 3% | * Water and impurity 2% * Loss 1% |
| Item | Specification | |
| Input-Raw Materials | Waste engine/motor oil/Plastic pyrolysis oil/Tire pyrolysis oil/Lubrication oil | |
| Average out-put oil rate | 85%-90% | |
| End products | Diesel oil, waste gas, slag | |
| Structure form | Horizontal | |
| Operating pressure | Constant pressure | |
| Heating material | Coal, charcoal, fuel gas, fuel oil | |
| Model(Diameter*Length)(mm) | Reactor size | Capacity |
| D1500*L3000 | 3 Ton/Day | |
| D2000*L5000 | 5 Ton/Day | |
| D2800*L6000 | 10 Ton/Day | |
| Material of reactor | boiler plate | |
| Thickness of reactor | 16mm, 18mm | |
| Mode of cooling | Circulating water cooling | |
| Space needed | Length: 30m, Width :10 m at most | |
| Power consumption | Average 15 KW/h | |
Working process of waste engine oil distillation machine
1),Waste engine oil Pre-processing
Settling tank. Put waste engine oil into the settling tank, separate the water first,then go through the 200 mesh filter to remove those impurities such as solid and suspended solid.
2),High temperature flocculation to neutralize the tops
Reboiler. Pump the waste oil that have been pro-processed into the reboiler,in the condition of vacuum catalyzing and heat-exchanging to raise the temperature to 310℃ to 320 ℃
3),Distillation by using vacuum film evaporator
After the temperature raised to 310℃ to 320 ℃ through reboiler,the oil will be absorbed into the first level taber type film evaporator(vacuum degree -0.096--0.098MPa),and can generate a flash vaporization distillation process,gasifying to distill the light oil components,the first level oil come out.
Those pre-processed oil that can not be flash gasified distillation,will be equably distributed to the upper of vacuum evaporation surface in the effort of the evaporator distributor.Then goes to the second level taper type vacuum film evaporator.When the temperature of evaporation surface reach 375 ℃--385℃,vacuum degree(-0.096--0.098),the second level flash evaporation gasifying process begins.By gasifying and distilling the light base oil components,the second level oil come out.
The other oil that failed to be gasified and distilled will go into the third level taper type vacuum film evaporator.When the temperature of evaporation surface reach 430 ℃--450℃,vacuum degree(-0.096--0.098),the third level flash evaporation gasifying process begins.By gasifying and distilling the heavy base oil components,the third level oil come out.
Those heavy residue oil(asphaltene,colloid) that by no means cannot be gasified and distilled,in the end will produce a little waste materials(1%-3%) into the receiver tank,then be discharged.
4),Refining (Distillation sites)
The first level oil ,second level oil,third level oil that come out through the vacuum film evaporator,will go through the rotating wire mesh demister/skimmer(on top of the evaporator),to remove and purify the heavy residue oil foam drops.Those more purifier oil goes into the distillation tower to divide;According to the amount ,the receiver oil goes into the high temperature vacuum clay adsorption to refine.
The after refining base oil will go into their own storage tank after filtering and cooling down(temperature 50℃--60℃)
The unique advantages of waste engine oil distillation machine
| Technical Specification | |
Reactor material | Adopt high pressure and temperature resistance steel plate to ensure longer service life. For some speical raw material , we use special steel plate |
| High efficiency discharging | Adopt screw converyor discharging device , discharge carbon black in sealed condition , no pollution and save labour and time . |
| Integrated condensing device | All of the condensing parts have been installed together before delivery from factory , save installation time and ensure welding quality |
| Labour Saving | Auto feeder machine to feed raw material automatically , save labour and time. |
| Motor & Valve | All of the motors can be customized.All of the valves use stainless steel. |
Non pollution | Adopt 3 layers of ceramic packing dedusting device and water spray , finally no black smoke discharged out. SGS emission report provided. |
| Safety devices | Alarm , auto pressure releasing device , and anti back fire device , vacuum pump to ensure the machine working smoothly. |
Environmental Protection
For water, it is used in two parts. In the cooling system, all the water is recycling, some water is evaporate due to high temperature, in some times, we just need to add water, no water emission. In the dedust system, the water is recycling, too.Due to the chemical reaction, the water is cleaned in the pool and recycled to dust removing device. No water emission.
About the gas, it includes two parts. First is the syngas, it is recycled to the furnance for heating, no emission. Another is the smoke, it is caused by the heating material. And it is clearned by water in the dedust system.NO emission, too.
About the carbon black, we do the futher process and our discharging system is fully closed, no slag flies out.No slag emission.
About the noise , we design draft fan with low noise and make it under international standard.
Above all, all the design can reach the international environmenal standard.
After-sales service
1.Engineers with over ten years’ waste to oil recycling experience will be dispatched to your place to provide technical service in guiding plant installation, plant commissioning as well as worker training.
2.We all know that good plant design and quality are essential, and good installation and training service are as important as or even more important than good plant design and quality. It is very dangerous if clients can not install or run the plant properly.
3.So, after plant installation finishes, our engineers are required to help you run the plant for at least 15 batches, enabling your workers to master all the operating skills needed and then operate the plant on their own.
FAQ of waste engine oil distillation machine
Q: Are there any bad smell or odor from waste tyre oil distillation equipment while distillation system is working?
A: There will be no smell at all as the gas produced by waste oil distillation plant will be purified by our exclusive tail gas purification unit before emission.
Q: What is the yield of this waste tyre oil distillation equipment?
A: Typically the yield of our waste oil distillation plant is between 85-90% (depending on variations of water content, light HC and others ingredients from waste oil.)
Q: How many areas are required to build the waste tyre oil distillation equipment?
A: The land area required usually depends on the capacity of your plant. We can calculate the area needed and give you the plant designs.
Q: What is the warranty of the waste tyre oil distillation equipment?
A: 12 months free guanantee and life long standard paid service.
Q: Can you install the production line and train our stuffs?
A: Yes we can. We'll send engineers to help you install the waste oil distillation plant and train your workers until the machine is skillfully operated.