Henan Jinzhen Boiler Co., Ltd.
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15 Ton No Pollution Waste Tire Pyrolysis Machine Scrap Tire Recycling To Oil Line
Waste tyre pyrolysis plant extract fuel oil from waste (waste tires, rubbers, plastics, soles, life garbage, cable skin and so on ) from waste rubber to energy, pyrolysis machine.separating crude carbon black, steel wires. the sync gas produced can also be recycled to use as fuel to heat reactor.
Waste tyre pyrolysis plant adopt the latest pyrolysis technology. It can process the waste tyres or plastics with high temperature in a oxygen-free condition. Through the pyrolysis process, you can get fuel oil, carbon black, steel wire and combustible gas from waste tyres, or get fuel oil, carbon black and combustible gas from waste plastic. The whole process is safe and environmentally friendly. Our pyrolysis plant have two types: continuous and batch.
Input raw mateiral
The waste pyrolysis plant can process various kinds of waste plastic including pp , pe , ps , abs , rubber products ,tires to fuel oil , carbon black , steel wire.
Specification
The advantage of scrap tyre pyrolysis plant
Reactor
1. The gear can be seperated from reactor, instead of welding on reactor. So it will not be destroyed by cycling heating.
and very easily to be re-placed
2. The reactor is supported in a centre line by rollers. It will remain stable while running.
3. Auto-welding, both inside and outside.
4. Made by special boiler plate Q245R/ Q345R. Security and long service life.
5. Made by rock wool insulation board. Save fuel and ensure heating effect.
Auto-feeder(optional device)
1. 50 ton hydraulic pressure help feeding more raw materials.
2. The diameter is 1.4m. It can feed all kinds of raw materials, including plastic, packages of plastic, truck tire,
car tire, or tire pieces after cutting.
3. Save labor, save time.
4. After finishing production it can feed raw material instead of waiting the reactor to be cooled.
Auto-feeder(optional device)
1. Water from raw material will be separated here.
2. Water sealing design prevent tempering. Ensure saftety.
3. Heavy oil will be collected here.
Cooling system
1. Coil pipe cooling system : there are 22-30 pipes lied in the water pond,each pipe 6 meters long, oil gas can be cooled in
larger area and longer time,thus get higher oil yield .
2. Vertical condensrs : we supply 4 cndensors, each has 44 pipes inside the condensors. Save land and looks more neat and beautiful.
Anti-back fire device
1. Little residual gas can not be cooled. It will recycle these gas to furnace burned to heat the reactor.
2. Water sealing disign will prevent tempering. Ensure safety.
Double dust removal device
1. Dispose of flue gas caused by heating reactor using coal, wood, oil or natual gas.
2. Environment protection.
Machine 3D drawing flow chart and working processing
Production Process
Step 1: Feeding (2 hours). Feed tyres into reactor manually or with auto feeder;
Step 2: Preheating (2-4hours). Tyres gradually melts under high temperature and oil gas comes out;
Step 3: Oil producing peak (8-10 hours). Oil gas goes through the cooling system and is cooled down into liquid fuel oil; some oil gas that cannot be further cooled down into liquid fuel oil under common temperature and common pressure ("syngas") will be recycled to furnace for heating, saving your fuel;
Step 4: Cooling (4 hours). After the oil processing process is completed, leave the plant for cooling.
Step 5: Carbon black discharging (1-2 hours). Use a fully-sealed carbon black discharging system to discharge carbon black.
Step 6: Pulling out steel wire (0.5h).
advantage and main technical characteristics
Safety:Alarm , auto pressure releasing device , and anti back fire device , vacuum pump to ensure the machine working smoothly.
Oil water separator: Its water sealing design ensures that oil and gas are separated and combustible gas can not return into the reactor.
Energy saving:
The inner reactor body and outside insulation cover have good airtightness,avoding heating loss and saving fuel.
The combustible gas below C4(oil and gas that cannot be further cooled down into fuel oil under normal temperature and pressure)will be recycled to furnace for heating the reactor,maximizing resource utilization.
The cooling water adopts circulating mode,which is pollution-free,no discharging,and recyclable.
High efficiency discharging :Adopt screw converyor discharging device , discharge carbon black in sealed condition , no pollution and save labour and time .
Integrated condensing device:All of the condensing parts have been installed together before delivery from factory , save installation time and ensure welding quality
Auto feeder machine to feed raw material automatically , save labour and time.
Motor:All of the motors can be customized.
Our service
1. Delivery time- It will be 10-15 days after we receive the deposit.
2. Warranty-The warranty period for reactor and other parts except spare parts is 1 year.
The problem caused by wrong operation of workers shall not be responsible by our company.
3. Installation and Training-Our company will send one technician for each set of machine for guiding your installation, testing the machine and training your worker.