Henan Jinzhen Boiler Co., Ltd.
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5-20T/D Waste Tyre Recycling To Oil Pyrolysis Plant Scrap Rubber Pyrolysis Production Line
Waste tyre pyrolysis plant extract fuel oil from waste (waste tires, rubbers, plastics, soles, life garbage, cable skin and so on ) from waste rubber to energy, pyrolysis machine.separating crude carbon black, steel wires. the sync gas produced can also be recycled to use as fuel to heat reactor.
Waste tyre pyrolysis plant adopt the latest pyrolysis technology. It can process the waste tyres or plastics with high temperature in a oxygen-free condition. Through the pyrolysis process, you can get fuel oil, carbon black, steel wire and combustible gas from waste tyres, or get fuel oil, carbon black and combustible gas from waste plastic. The whole process is safe and environmentally friendly. Our pyrolysis plant have two types: continuous and batch.
The Raw Material For Pyrolysis Machine
1.Waste tyre:Steel tyre ,Nylon tyre ,Bick tyre
2.Waste plastic:PE,PVC,Waste washed mixture plastic from waste Paper Factory
3.Waste rubber:Shoes Soles,Cable Skin
4.oil sludge,waste oil sludge
Specification
| Raw material | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic |
| Daily Handling capacity | 5 tons | 8 tons | 10 tons | 12 tons |
| Working pressure | Normal pressure | Normal pressure | Normal pressure | Normal pressure |
| Main engine rotating speed | 0.4R /min | 0.4R /min | 0.4R /min | 0.4R /min |
| Power | 15KWH | 15KWH | 15KWH | 15KWH |
| Cooling Mode | Water | Water | Water | Water |
| Floor Area | 200m2 | 250m2 | 300m2 | 300m2 |
| Heating Mode | Direct | Direct | Direct | Direct |
| Oil Yield | 45%-50% | 45%-50% | 45%-50% | 45%-50% |
| Noise dB (A) | <=85 | <=85 | <=85 | <=85 |
| Machine dimension(mm) | D2200*L5000 | D2200*L6600 | D2600*L6600 | D2800*L6600 |
| Working Mode | Intermittence | Intermittence | Intermittence | Intermittence |
The advantage of scrap tyre pyrolysis plant
Reactor
1. The gear can be seperated from reactor, instead of welding on reactor. So it will not be destroyed by cycling heating.
and very easily to be re-placed
2. The reactor is supported in a centre line by rollers. It will remain stable while running.
3. Auto-welding, both inside and outside.
4. Made by special boiler plate Q245R/ Q345R. Security and long service life.
5. Made by rock wool insulation board. Save fuel and ensure heating effect.
Auto-feeder(optional device)
1. 50 ton hydraulic pressure help feeding more raw materials.
2. The diameter is 1.4m. It can feed all kinds of raw materials, including plastic, packages of plastic, truck tire,
car tire, or tire pieces after cutting.
3. Save labor, save time.
4. After finishing production it can feed raw material instead of waiting the reactor to be cooled.
Auto-feeder(optional device)
1. Water from raw material will be separated here.
2. Water sealing design prevent tempering. Ensure saftety.
3. Heavy oil will be collected here.
Cooling system
1. Coil pipe cooling system : there are 22-30 pipes lied in the water pond,each pipe 6 meters long, oil gas can be cooled in
larger area and longer time,thus get higher oil yield .
2. Vertical condensrs : we supply 4 cndensors, each has 44 pipes inside the condensors. Save land and looks more neat and beautiful.
Anti-back fire device
1. Little residual gas can not be cooled. It will recycle these gas to furnace burned to heat the reactor.
2. Water sealing disign will prevent tempering. Ensure safety.
Double dust removal device
1. Dispose of flue gas caused by heating reactor using coal, wood, oil or natual gas.
2. Environment protection.
advantage and main technical characteristics
1. High oil output rate 45%--55% with special catalyst formula and high tech .
2. Rapid condensers and large cooling area,assure you get much more and higher quality oil. diversiform cooling system can be choose according to client's willingness
3. Dust-removing device -four levels dust processing system make sure no any population and the output smoking is the spray .more environmental protection.
4. Double tail-gas recycling and burning system, saving energy.
5. Q245R boiler plate, high temperature resistance, thickness reaches 14mm—16mm,guarantee 4-7 years service lives. and optional plate is Q345R
6. Optional Auto feeder and carbon black discharge elevator, high automation, saving time and labors.
7. Eco-friendly and no any population, environmental protection
Machine 3D drawing flow chart and working processing
Production Process
Step 1: Feeding (2 hours). Feed tyres into reactor manually or with auto feeder;
Step 2: Preheating (2-4hours). Tyres gradually melts under high temperature and oil gas comes out;
Step 3: Oil producing peak (8-10 hours). Oil gas goes through the cooling system and is cooled down into liquid fuel oil; some oil gas that cannot be further cooled down into liquid fuel oil under common temperature and common pressure ("syngas") will be recycled to furnace for heating, saving your fuel;
Step 4: Cooling (4 hours). After the oil processing process is completed, leave the plant for cooling.
Step 5: Carbon black discharging (1-2 hours). Use a fully-sealed carbon black discharging system to discharge carbon black.
Step 6: Pulling out steel wire (0.5h).
Our service
1. Delivery time- It will be 10-15 days after we receive the deposit.
2. Warranty-The warranty period for reactor and other parts except spare parts is 1 year.
The problem caused by wrong operation of workers shall not be responsible by our company.
3. Installation and Training-Our company will send one technician for each set of machine for guiding your installation, testing the machine and training your worker.
1*40FR and 1*40HQ for 10 tons
2*40 HQ for 5 tons
Weight: about 30tons
All goods are packed with export standard package to make sure
no damage during transportation.