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Turnkey Project Fully Automatic Continuous Waste Plastic Tyre Pyrolysis To Oil Machine
Waste tyre pyrolysis plant extract fuel oil from waste (waste tires, rubbers, plastics, soles, life garbage, cable skin and so on ) from waste rubber to energy, pyrolysis machine.separating crude carbon black, steel wires. the sync gas produced can also be recycled to use as fuel to heat reactor.
Waste tyre pyrolysis plant adopt the latest pyrolysis technology. It can process the waste tyres or plastics with high temperature in a oxygen-free condition. Through the pyrolysis process, you can get fuel oil, carbon black, steel wire and combustible gas from waste tyres, or get fuel oil, carbon black and combustible gas from waste plastic. The whole process is safe and environmentally friendly. Our pyrolysis plant have two types: continuous and batch.
| No | Working Item | Fully Continuous pyrolysis plant | ||||
| 1 | Model | JZ-FC30 | JZ-FC40 | JZ-FC50 | JZ-FC60 | |
| 2 | Raw Material | Waste tires, waste rubber, waste plastic, waste acrylic, sludge, household garbage | ||||
| 3 | 24-hour Capacity | T | 30 | 40 | 50 | 60 |
| 4 | 24-hour oil production | T | 14 | 18 | 22 | 27 |
| 5 | Heating Method | Direct heating | Direct heating | Direct heating | Direct heating | |
| 6 | Working Pressure | normal pressures | normal pressures | normal pressures | normal pressures | |
| 7 | Cooling Method | water-cooling | water-cooling | water-cooling | water-cooling | |
| 8 | Water consumption | T/h | 10 | 12 | 16 | 20 |
| 9 | Noise | DB(A) | ≤85 | ≤85 | ≤85 | ≤85 |
| 10 | Total weight | T | 60 | 68 | 75 | 80 |
| 11 | Floor space | m | 47*10*9 | 53*10*9 | 55*10*9 | 58*10*9 |
Working processing of PLC control continuous pyrolysis plant to get fuel oil from tires
To keep continuous feeding and discharge system, it requires the waste tires should be in small size. So before continuous pyrolysis process, the waste tires should be shredded into small pieces. And to avoid the steel wire mix with carbon black after pyrolysis process which is difficult to separate, it's better to remove the steel wire from waste tires at first.
As for PLC control continuous pyrolysis plant to get fuel oil from tires detailed process, please check as below:
1. Collect waste tires: All kinds of waste tires are available, from small car tires to big OTR tires.
2. Remove steel wire: Use a steel wire pulling machine to pull out the steel wire from waste tires. The steel wire pulling machine is operated automatically, which only need one work for operation.
3. Shred tires: Use a specialized tire shredder to process big whole tires into 3-5cm small pieces for easy feeding. The tire shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, which no need any transfer process.
4. Continuous pyrolysis process: Shredded tires go into the Continuous scale tire pyrolysis unit, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding tires to the carbon black dischrge system for discharge.
During the continuous pyrolysis process, reactor heating is by indirect heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since steel wire already removed from waste tires before pyrolysis processs, thus no need any magnetic separation system to process the carbon black and keep the factory clean. This carbon black product can be directly collected or transported for recycle use or further treatment.
Main feature of PLC control continuous pyrolysis plant
1. catalyst chamber - reduce speed of oil gas; improve oil quality
2. oil-water separator - avoid oil gas being back to reactor for safety
3. cooling system (cooling pipe and vertical condensers / horizontal condensers) -better condensing effect, more oil you will get
4. oil tanks - collect oil
5. anti-back fire device - recycle tail gas to furnace as fuel; second water closing for safety
6. negative pressure device - guarantee working under normal pressure safety; shorten pyrolysis time; environment protection.
7. dust removal system - ensure the smoke reach national emission standards
8. auto-feeder - shorten feeding time; feed more raw material; save workers.
Advantages
1.Outstanding Features:
a. The reactor need preheat at the first when the machine starts producing.
b. 24h continuous working for 20-30 days without any stops.
c. No need fuels, sync gas is recycled during the operation.
d. Large daily capacity:20-25T/D;25-30T/D
e. New desing of vertical condensers. Good oil quality with high profit.
f. Low requirement on the raw materials.
2. Security:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming
system.
3. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke
b: Smell during operation: Fully enclosed during the operation
c: Water pollution: No pollution at all.
d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
