Henan Jinzhen Boiler Co., Ltd.
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Environmental Friendly Used Engine Oil Recycling Machine / Waste Oil To Diesel Distillation Plant
Pyrolysis oil can be refined into valuable diesel oil through catalytic cracking and high temperature distillation technology. It is a method of separating mixtures based on differences in volatilities of components in a boiling liquid mixture. After being distilled by the distillation plant, the oil may have dark color with bad smell, then we suggest to deep purify the oil, with matched color and smell removal system, you will get clean diesel oil as final products with beautiful light yellow color.
| Item | Specification | |
| Input-Raw Materials | Waste engine/motor oil/Plastic pyrolysis oil/Tire pyrolysis oil/Lubrication oil | |
| Average out-put oil rate | 85%-90% | |
| End products | Diesel oil, waste gas, slag | |
| Structure form | Horizontal | |
| Operating pressure | Constant pressure | |
| Heating material | Coal, charcoal, fuel gas, fuel oil | |
| Model(Diameter*Length)(mm) | Reactor size | Capacity |
| D1500*L3000 | 3 Ton/Day | |
| D2000*L5000 | 5 Ton/Day | |
| D2800*L6000 | 10 Ton/Day | |
| Material of reactor | boiler plate | |
| Thickness of reactor | 16mm, 18mm | |
| Mode of cooling | Circulating water cooling | |
| Space needed | Length: 30m, Width :10 m at most | |
| Power consumption | Average 15 KW/h | |
Two products can be obtained from the waste oil distillation plant, 80%-85% diesel, 15%-25% asphalt. For the 80-85% diesel oil, you can used it into heavy machinery, gernerator, and boiler. For the 15%-25% asphalt, could be used for paving, or directly sold to asphalt refineries for further refining.
| No. | End Production | Yield | Usage |
| 1 | Diesel | 73% | Used for diesel engine |
| 2 | Gasoline | 12% | Used for gasoline engine |
| 3 | Residue Oil | 9% | * Feeding into Pyrolysis Machine for second Pyrolysis * Sold directly for building road |
| 4 | Non-Condensible Gas | 3% | Recycle as Heating fuel after treated by Gas-treatment System |
| 5 | Other | 3% | * Water and impurity 2% * Loss 1% |
Working process of waste engine oil distillation machine
1.The waste oil vacuum distillation unit is designed as a continuous production process, and the waste oil is pumped into the preheating system by vacuum. After heating, it is automatically sent to the still (normal temperature-380 °C end) . The vacuum adjustment in-0.03 MPA can get about 80% of the fuel oil (diesel) base oil production (the requirements of the raw oil and the production of fuel oil vacuum should be controlled in-0.08 MPA) , the use of one-time feed mode of production, with the change of temperature, after the gas is purified in the gas tower, the gas enters the condensing system of the equipment. When the gas passes through the first stage of condensing, 95% of the oil gas is converted, and then enters the second stage of condensing. The remaining 3%-5% of the gas is converted, it then goes into a three-stage vertical condenser to prevent a small amount of the gas from not being converted. That is, the unconverted gas enters the oil-gas separation system. And then it goes into the furnace to ignite it.
2.Negative pressure environmental protection type: no smoke, no smell and no secondary pollution in the production process; in order to meet the standard of environmental protection emission, the burned gas is further purified, the crack pipe is cooled by condensation, then the crack pipe is sprayed by two stages to remove dust, then the crack pipe is separated by gas and water, finally the crack pipe is decomposed by UV light to eliminate the harmful substances completely, which meets the national emission standard.
3.The equipment can be operated using fuel oil or natural gas as heat source (heating with non-condensable gas in the production process to save fuel)
The unique advantages of waste engine oil distillation machine
| Technical Specification | |
Reactor material | Adopt high pressure and temperature resistance steel plate to ensure longer service life. For some speical raw material , we use special steel plate |
| High efficiency discharging | Adopt screw converyor discharging device , discharge carbon black in sealed condition , no pollution and save labour and time . |
| Integrated condensing device | All of the condensing parts have been installed together before delivery from factory , save installation time and ensure welding quality |
| Labour Saving | Auto feeder machine to feed raw material automatically , save labour and time. |
| Motor & Valve | All of the motors can be customized.All of the valves use stainless steel. |
Non pollution | Adopt 3 layers of ceramic packing dedusting device and water spray , finally no black smoke discharged out. SGS emission report provided. |
| Safety devices | Alarm , auto pressure releasing device , and anti back fire device , vacuum pump to ensure the machine working smoothly. |
After-sales service
1.Engineers with over ten years’ waste to oil recycling experience will be dispatched to your place to provide technical service in guiding plant installation, plant commissioning as well as worker training.
2.We all know that good plant design and quality are essential, and good installation and training service are as important as or even more important than good plant design and quality. It is very dangerous if clients can not install or run the plant properly.
3.So, after plant installation finishes, our engineers are required to help you run the plant for at least 15 batches, enabling your workers to master all the operating skills needed and then operate the plant on their own.
FAQ of waste engine oil distillation machine
Q: Are there any bad smell or odor from waste tyre oil distillation equipment while distillation system is working?
A: There will be no smell at all as the gas produced by waste oil distillation plant will be purified by our exclusive tail gas purification unit before emission.
Q: What is the yield of this waste tyre oil distillation equipment?
A: Typically the yield of our waste oil distillation plant is between 85-90% (depending on variations of water content, light HC and others ingredients from waste oil.)
Q: How many areas are required to build the waste tyre oil distillation equipment?
A: The land area required usually depends on the capacity of your plant. We can calculate the area needed and give you the plant designs.
Q: What is the warranty of the waste tyre oil distillation equipment?
A: 12 months free guanantee and life long standard paid service.
Q: Can you install the production line and train our stuffs?
A: Yes we can. We'll send engineers to help you install the waste oil distillation plant and train your workers until the machine is skillfully operated.