Henan Jinzhen Boiler Co., Ltd.
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30 Ton Per Day Full Continuous Waste Rubber Tyre Pyrolysis Oil Plant
Full Continuous Pyrolysis Plant is used for recycling waste tire, waste plastic, waste rubber to fuel oil. According to the actual situation in every country and district, we developed different models of Pyrolysis Plants for waste tires, rubber and plastic.
| No | Working Item | Fully Continuous pyrolysis plant | ||||
| 1 | Model | JZ-FC30 | JZ-FC40 | JZ-FC50 | JZ-FC60 | |
| 2 | Raw Material | Waste tires, waste rubber, waste plastic, waste acrylic, sludge, household garbage | ||||
| 3 | 24-hour Capacity | T | 30 | 40 | 50 | 60 |
| 4 | 24-hour oil production | T | 14 | 18 | 22 | 27 |
| 5 | Heating Method | Direct heating | Direct heating | Direct heating | Direct heating | |
| 6 | Working Pressure | normal pressures | normal pressures | normal pressures | normal pressures | |
| 7 | Cooling Method | water-cooling | water-cooling | water-cooling | water-cooling | |
| 8 | Water consumption | T/h | 10 | 12 | 16 | 20 |
| 9 | Noise | DB(A) | ≤85 | ≤85 | ≤85 | ≤85 |
| 10 | Total weight | T | 60 | 68 | 75 | 80 |
| 11 | Floor space | m | 47*10*9 | 53*10*9 | 55*10*9 | 58*10*9 |
Feature of Continuous Waste Tyre Pyrolysis Plant
1.Large daily capacity of 20-50 tons per day and can work 24 hours without any stop for 15-20 days.
2. Auto-loading, auto-discharging and oil coming out at the same time;
3. Only need fuel for the beginning 2-3 hours, then the sync gas generates itself is enough to support heating, saving fuel cost;
4. Low requirement on the raw materials, no need tiny granule, 5cm pieces acceptable for smooth running;
5. High efficiency condensers, more oil output, good quality oil, easy to clean.
6. Sync gas recycling system, fully burned after recycling and utilization, preventing pollution and saving fuel cost.
7. National patent smoke scrubber, can efficient remove the acid gas and dust of the smoke, environmental friendly to meet related national standards.
8. Easy to operate, less manpower.
Working processing of PLC control continuous pyrolysis plant to get fuel oil from tires
To keep continuous feeding and discharge system, it requires the waste tires should be in small size. So before continuous pyrolysis process, the waste tires should be shredded into small pieces. And to avoid the steel wire mix with carbon black after pyrolysis process which is difficult to separate, it's better to remove the steel wire from waste tires at first.
As for PLC control continuous pyrolysis plant to get fuel oil from tires detailed process, please check as below:
1. Collect waste tires: All kinds of waste tires are available, from small car tires to big OTR tires.
2. Remove steel wire: Use a steel wire pulling machine to pull out the steel wire from waste tires. The steel wire pulling machine is operated automatically, which only need one work for operation.
3. Shred tires: Use a specialized tire shredder to process big whole tires into 3-5cm small pieces for easy feeding. The tire shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, which no need any transfer process.
4. Continuous pyrolysis process: Shredded tires go into the Continuous scale tire pyrolysis unit, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding tires to the carbon black dischrge system for discharge.
During the continuous pyrolysis process, reactor heating is by indirect heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since steel wire already removed from waste tires before pyrolysis processs, thus no need any magnetic separation system to process the carbon black and keep the factory clean. This carbon black product can be directly collected or transported for recycle use or further treatment.
Environmental protection
It will include four parts: water, slag, gas, noise
Water includes two parts, cooling water and de-dusting chemical water. Cooling water, just temperature higher, no pollution.
Slag, it is by-product; we can also called it carbon black. Above has mentioned the usage, please check it.
Gas includes two parts, exhaust gas and smoke dust. Exhaust gas is Methane, Ethane...these kind of gas are every easy to burning, here we make a special design could recycling it into fire furnace, heating the reactor. Smoke dust, it is generated from burning coal / wood. Through de-dusting system, it could meet the emission standard of national requirement.
