Henan Jinzhen Boiler Co., Ltd.
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waste tyre pyrolysis plant uses pyrolysis processing technology to decompose macromolecules into smaller molecules when high temperature.
At present, the pyrolysis plant is divided into three types: batch type, semi-continuous, and continuous type.
Input raw mateiral
The waste plastic pyrolysis plant can process various kinds of waste plastic including pp , pe , ps , abs , rubber products ,tires to fuel oil , carbon black , steel wire.
Output product from the waste tyre pyrolysis plant
From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, catbon black, steel wire, and incondensable gas.
Flow Chart
1) Feeding: It takes 1-2 hours. Tires below 1.4 meters in the intermittent cracking system can be fed directly to the whole tire, and large tires need to be cut before feeding; continuous cracking systems need to be broken and fed by the feeding system Enter the host;
2) Heating: It takes about 10 hours. Generally, when it is heated to 2 hours, oil and gas will be generated;
3) Cooling: Oil and gas are condensed into oil through a cooling system;
4) Tail gas recovery and utilization: In the process of heating and cracking, in addition to oil and gas, some flammable but non-condensable gases are also generated. We call it "tail gas". This gas can be directly recycled for heating and cracking the reactor to save Fuel, can also be used to generate electricity or burn to provide a heat source;
5) Carbon black and steel wire slag removal: When the cracking process is over and oil and gas are discharged, the remaining materials in the reactor need to be discharged to carry out a new cracking process. These residual materials mainly include carbon black steel wires used to make tires.
| SPECIFICATION OF THE WASTE TYRE PLASTIC PYROLYSIS MACHINE | |
| Capacity | 1ton , 5 ton , 8 ton, 10 ton , 15 ton , 20 ton |
| Reactor material | 245R steel plate , Q345R steel plate , stainless steel |
| Reactor thickness | 16mm , 18mm |
| Weight | 30-40 ton (various by different design and capacity) |
| Machine landing area | 300-400 square meter |
| Working power | 20-28 KW (various by designs and capacity) |
| Operating workers | 4-6 workers per shift , 3 shifts per day |
| Processing time | 2 hours feeding , 4 hours preheating , 10 hours oil producing , 4 hours cooling reactor , 2 hours discharging carbon black , 0.5 hours pull steel wire out. (Take 10-12 ton per day for example) |
| Avaliable input raw material | waste tires , waste plastic , pp , pe , ps , abs , PMMA /acrylic scrap , aluminum scrap .oil sludge , drilling mud |
| Heating fuel | Pyrolysis oil , natural gas , coal , wood ,electricity |
Safety measures /Devices
Our plastic pyrolysis machine is equipped with anti-clogging device, pressure gauges, alarming system, safety valves, negative pressure device (vacuum device), and oil-water separator.
Usually our machine is working under normal or negative pressure. In case of congestion, cause pressure, alarming system will ring, if no response from workers, safety valve could release pressure automatically.
Negative pressure device could make sure our machine working under negative pressure, more safety.
Oil-water separator could avoid oil gas go back to reactor, cause explosion.
1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. To the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.
Picture of Waste Plastic/Rubber/Tyre To Fuel Oil Pyrolysis Plant