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Waste plastic recycling pyrolysis plant is a kind of machine that can dispose of waste plastic into fuel oil.
Plastic to oil ( plastic pyrolysis plant ) is environment friendly technology for disposal of plastic waste. Jinzhen Machine has more than 20 years of experience in operating and installing plastic pyrolysis plants.
In pyrolysis process, the plastic waste is not burned. But instead , plastic is chemically broken down into Pyrolysis Oil, Hydrocarbon Gas and Carbon Black.
Input raw mateiral
The waste plastic pyrolysis plant can process various kinds of waste plastic including pp , pe , ps , abs , rubber products ,tires to fuel oil , carbon black , steel wire.
Output product from the waste tyre pyrolysis plant
From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, catbon black, steel wire, and incondensable gas.
Flow Chart
1) Feeding: It takes 1-2 hours. Tires below 1.4 meters in the intermittent cracking system can be fed directly to the whole tire, and large tires need to be cut before feeding; continuous cracking systems need to be broken and fed by the feeding system Enter the host;
2) Heating: It takes about 10 hours. Generally, when it is heated to 2 hours, oil and gas will be generated;
3) Cooling: Oil and gas are condensed into oil through a cooling system;
4) Tail gas recovery and utilization: In the process of heating and cracking, in addition to oil and gas, some flammable but non-condensable gases are also generated. We call it "tail gas". This gas can be directly recycled for heating and cracking the reactor to save Fuel, can also be used to generate electricity or burn to provide a heat source;
5) Carbon black and steel wire slag removal: When the cracking process is over and oil and gas are discharged, the remaining materials in the reactor need to be discharged to carry out a new cracking process. These residual materials mainly include carbon black steel wires used to make tires.
| SPECIFICATION OF THE WASTE TYRE PLASTIC PYROLYSIS MACHINE | |
| Capacity | 1ton , 5 ton , 8 ton, 10 ton , 15 ton , 20 ton |
| Reactor material | 245R steel plate , Q345R steel plate , stainless steel |
| Reactor thickness | 16mm , 18mm |
| Weight | 30-40 ton (various by different design and capacity) |
| Machine landing area | 300-400 square meter |
| Working power | 20-28 KW (various by designs and capacity) |
| Operating workers | 4-6 workers per shift , 3 shifts per day |
| Processing time | 2 hours feeding , 4 hours preheating , 10 hours oil producing , 4 hours cooling reactor , 2 hours discharging carbon black , 0.5 hours pull steel wire out. (Take 10-12 ton per day for example) |
| Avaliable input raw material | waste tires , waste plastic , pp , pe , ps , abs , PMMA /acrylic scrap , aluminum scrap .oil sludge , drilling mud |
| Heating fuel | Pyrolysis oil , natural gas , coal , wood ,electricity |
Advantage
Safety:Alarm , auto pressure releasing device , and anti back fire device , vacuum pump to ensure the machine working smoothly.
Oil water separator: Its water sealing design ensures that oil and gas are separated and combustible gas can not return into the reactor.
Energy saving:
The inner reactor body and outside insulation cover have good airtightness,avoding heating loss and saving fuel.
The combustible gas below C4(oil and gas that cannot be further cooled down into fuel oil under normal temperature and pressure)will be recycled to furnace for heating the reactor,maximizing resource utilization.
The cooling water adopts circulating mode,which is pollution-free,no discharging,and recyclable.
High efficiency discharging :Adopt screw converyor discharging device , discharge carbon black in sealed condition , no pollution and save labour and time .
Integrated condensing device:All of the condensing parts have been installed together before delivery from factory , save installation time and ensure welding quality
Auto feeder machine to feed raw material automatically , save labour and time.
Motor:All of the motors can be customized.
Picture of Waste Plastic/Rubber/Tyre To Fuel Oil Pyrolysis Plant