Henan Jinzhen Boiler Co., Ltd.
Jinzhen Boiler, warm you every moment!
Add to Cart
Tyre pyrolysis is: the process of converting waste plastic into industrial fuels like Pyrolysis Oil, Carbon Black and Hydrocarbon Gas.
The complete pyrolysis equipment inlcuding 6 parts : Auto feeder , pyrolysis reactor , heating system , condensing system , dedusting system and carbon black discharging system.
Raw Material For Pyrolysis Machine
1.Waste tyre:Steel tyre ,Nylon tyre ,Bick tyre
2.Waste plastic:PE,PVC,Waste washed mixture plastic from waste Paper Factory
3.Waste rubber:Shoes Soles,Cable Skin
4.oil sludge,waste oil sludge
Output product from the waste pyrolysis plant
From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, catbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
Working proccess of the waste tyre to oil pyrolysis plant
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The oil gas will be cooled by condenser to liquid oil then collected by oil tank.
3. The exhaust gas which can not be cooled to liquid oil will be recycled to heat the reactor. Smoke produced during processing can achieve national emission standard through dual desulfurization and dusting removal device.
4. After oil producing finished , give 3 hours for cooling the reactor,after that carbon black will be discharged automatically.
Technical Specification
| Raw material | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic |
| Daily Handling capacity | 5 tons | 8 tons | 10 tons | 12 tons |
| Working pressure | Normal pressure | Normal pressure | Normal pressure | Normal pressure |
| Main engine rotating speed | 0.4R /min | 0.4R /min | 0.4R /min | 0.4R /min |
| Power | 15KWH | 15KWH | 15KWH | 15KWH |
| Cooling Mode | Water | Water | Water | Water |
| Floor Area | 200m2 | 250m2 | 300m2 | 300m2 |
| Heating Mode | Direct | Direct | Direct | Direct |
| Oil Yield | 45%-50% | 45%-50% | 45%-50% | 45%-50% |
| Noise dB (A) | <=85 | <=85 | <=85 | <=85 |
| Machine dimension(mm) | D2200*L5000 | D2200*L6600 | D2600*L6600 | D2800*L6600 |
| Working Mode | Intermittence | Intermittence | Intermittence | Intermittence |
Technical Advantage
Safety:Alarm , auto pressure releasing device , and anti back fire device , vacuum pump to ensure the machine working smoothly.
Oil water separator: Its water sealing design ensures that oil and gas are separated and combustible gas can not return into the reactor.
Energy saving:
The inner reactor body and outside insulation cover have good airtightness,avoding heating loss and saving fuel.
The combustible gas below C4(oil and gas that cannot be further cooled down into fuel oil under normal temperature and pressure)will be recycled to furnace for heating the reactor,maximizing resource utilization.
The cooling water adopts circulating mode,which is pollution-free,no discharging,and recyclable.
High efficiency discharging :Adopt screw converyor discharging device , discharge carbon black in sealed condition , no pollution and save labour and time .
Integrated condensing device:All of the condensing parts have been installed together before delivery from factory , save installation time and ensure welding quality
Auto feeder machine to feed raw material automatically , save labour and time.
Motor:All of the motors can be customized.
Q1: What kind of raw material can be used?
waste tyres/ rubbers/ shoe soles/ inner tube / cable husk/ bicycle tyre/ motorcycle tyre; PP,PE,PVC,PMMA plastic, paper mixture from paper mills and all kinds of waste nylon products
Q2: What are the end products?
If your raw material is tyres, end products are fuel oil, carbon black,steel wire and waste gas; if your raw material is rubber or plastics, then end products are fuel oil, carbon black and waste gas
Q3: What's the fuel of pyrolysis plant?
The fuel can be coal, charcoal, firewood, fuel oil, heavy oil and natural gas
Q4: What's the covering area of one set of 5-10 ton capacity pyrolysis plant?
The equipment covers 30 square meters(length20m*width15m). Besides raw material and end products storage areas,you also need to prepare workers' resting room and simple office, so totally 600-800 square meters land will be better
Q5: How many workers needed to operate the plant?
3-4 workers are enough for one set of pyrolysis plant. If you use auto-feeder and auto-discharging system, then 2 workers are ok
Q6: How about the installation?
We will provide the foundation drawings to you after the deal is done and send technical engineer to guide the installation, the commissioning and workers training on your working site
Q7: What about the usage of the oil extracted with this plant?
The oil from tyres or plastics is mixed oil. It is a good quality furnace oil, used as heating oil.It can be used for some large boilers, like iron and steel plant, bricks factory, cement factory,glass plant and etc