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Automatic 15TPD Waste Plastic/Tyre Pyrolysis To Get Fuel Oil Plant/Machine/Equipment
Our main products are divided into two catalogries: pyrolysis plant and distillation machine, including tires pyrolysis plant, tyre pyrolysis plant, waste rubber pyrolysis equipment, waste plastic recycling machine
and other waste management machines, and waste oil distillation equipment, waste engine/motor oil recycling machine, tire oil distillation plant, plastic oil refinery machine and crude oil distillation equipment.
Feeding 2 hours —— Pre-heating 2-3 hours —— Oil Producing 8-10hours—— Cooling 3-4 hours —— Carbon black discharging 2 hours —— Steel Pulling 0.5 hour
Workflowchart of waste tire oil pyrolysis plant
First, the raw materials are put into the reactor and seal the doors in the reactor
Second, start the machine and reactor will rotating and be heated. When the inside
temperature reaches the degree of 250 to 280, the oil gas will begin to generate while flow through oilgas separator, and continuously produce until the temperature up to the degree of 350 to 460.
Third, in oil gas separator, light component will enter the condensers, meanwhile,
heavy component will be liquefied and then automatically discharged into heavy oil tank.
Forth, most of the light component will be liquefied through condensers to crude oil.
Small amount of oil gas cannot be liquefied and will be transferred by water seal tank back to the burning chamber to be reused as heating fuel. Carbon black will automatically sent from taphole and steel wire will pull out.
Technical Specification
Raw material | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic |
Daily Handling capacity | 5 tons | 8 tons | 10 tons | 12 tons |
Working pressure | Normal pressure | Normal pressure | Normal pressure | Normal pressure |
Main engine rotating speed | 0.4R /min | 0.4R /min | 0.4R /min | 0.4R /min |
Power | 15KWH | 15KWH | 15KWH | 15KWH |
Cooling Mode | Water | Water | Water | Water |
Floor Area | 200m2 | 250m2 | 300m2 | 300m2 |
Heating Mode | Direct | Direct | Direct | Direct |
Oil Yield | 45%-50% | 45%-50% | 45%-50% | 45%-50% |
Noise dB (A) | <=85 | <=85 | <=85 | <=85 |
Machine dimension(mm) | D2200*L5000 | D2200*L6600 | D2600*L6600 | D2800*L6600 |
Working Mode | Intermittence | Intermittence | Intermittence | Intermittence |
Advantages of Batch Waste Tyre Pyrolysis Plant
a) Safety
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.
b) Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.
c) High oil yield
1) We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter.
2) When the oil gas pass through the condensers, it’s divided into several portions by small pipes inside condenser and be cooled separately.
3) In this way we maximize the cooling effect and improve the oil yield.
main part for waste tire oil pyrolysis plant
A. horizontal reator
B. oil gas separator
C. vertical condensation system
D. heavy oil tank
E. water seal
F. water tower
G. desulfrization and dedust removal device
H. test pressure and temperature system
I. control panel
J. electricity control system
K. waste gas burning system
L. pipe and others
Picture Details for tyre pyrolysis machine