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Automatic Waste Tire Recycling Pyrolysis Plant For Making Furnace Oil And Carbon Black, Steel
waste tire pyrolysis plant is decomposed into oil vapor by high temperature pyrolysis technology, and the oil vapor enters the cooling system through the oil gas separator, wherein the oil flows to the oil tank, and the pyrolysis gas passes through water seal to the gas recovery system to become the main furnace fuel. Realize continuous production.
Feeding 2 hours —— Pre-heating 2-3 hours —— Oil Producing 8-10hours—— Cooling 3-4 hours —— Carbon black discharging 2 hours —— Steel Pulling 0.5 hour
Workflowchart of waste tire oil pyrolysis plant
First, the raw materials are put into the reactor and seal the doors in the reactor
Second, start the machine and reactor will rotating and be heated. When the inside temperature reaches the degree of 250 to 280, the oil gas will begin to generate while flow through oilgas separator, and continuously produce until the temperature up to the degree of 350 to 460.
Third, in oil gas separator, light component will enter the condensers, meanwhile, heavy component will be liquefied and then automatically discharged into heavy oil tank.
Forth, most of the light component will be liquefied through condensers to crude oil.
Small amount of oil gas cannot be liquefied and will be transferred by water seal tank back to the burning chamber to be reused as heating fuel. Carbon black will automatically sent from taphole and steel wire will pull out.
Technical Specification
| Raw material | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic |
| Daily Handling capacity | 5 tons | 8 tons | 10 tons | 12 tons |
| Working pressure | Normal pressure | Normal pressure | Normal pressure | Normal pressure |
| Main engine rotating speed | 0.4R /min | 0.4R /min | 0.4R /min | 0.4R /min |
| Power | 15KWH | 15KWH | 15KWH | 15KWH |
| Cooling Mode | Water | Water | Water | Water |
| Floor Area | 200m2 | 250m2 | 300m2 | 300m2 |
| Heating Mode | Direct | Direct | Direct | Direct |
| Oil Yield | 45%-50% | 45%-50% | 45%-50% | 45%-50% |
| Noise dB (A) | <=85 | <=85 | <=85 | <=85 |
| Machine dimension(mm) | D2200*L5000 | D2200*L6600 | D2600*L6600 | D2800*L6600 |
| Working Mode | Intermittence | Intermittence | Intermittence | Intermittence |
Advantages of Waste Tyre Pyrolysis Plant
1.Outstanding Features:
a. The reactor need preheat at the first when the machine starts producing.
b. 24h continuous working for 20-30 days without any stops.
c. No need fuels, sync gas is recycled during the operation.
d. Large daily capacity:20-25T/D;25-30T/D
e. New desing of vertical condensers. Good oil quality with high profit.
f. Low requirement on the raw materials.
2. Security:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the
welding shape.
c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming
system.
3. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke
b: Smell during operation: Fully enclosed during the operation
c: Water pollution: No pollution at all.
d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold
directly with its value.
main part for waste tire oil pyrolysis plant
A. horizontal reator
B. oil gas separator
C. vertical condensation system
D. heavy oil tank
E. water seal
F. water tower
G. desulfrization and dedust removal device
H. test pressure and temperature system
I. control panel
J. electricity control system
K. waste gas burning system
L. pipe and others
Picture Details for tyre pyrolysis machine